Aluminum Welding
Certified TIG and MIG welding for aluminum grades and series, supporting structural, aerospace, automotive, marine, and research applications requiring lightweight material expertise.
Alloy Metalworks delivers precision welding and fabrication for demanding technical applications, including aerospace, energy, advanced manufacturing, research, and sanitary systems. Chicago-area teams can access engineering-aware support for specialty alloys, prototypes, production programs, and inspection-ready assemblies. From aluminum and titanium to stainless steel, every project is approached with careful process control, documentation, and compliance in mind.
Specialized welding, fabrication, engineering support, and production capabilities for demanding technical applications and specialty materials.
Certified TIG and MIG welding for aluminum grades and series, supporting structural, aerospace, automotive, marine, and research applications requiring lightweight material expertise.
Precision titanium welding uses custom inert gas chambers and purge setups to protect material integrity, corrosion resistance, strength, and biocompatibility.
Technical fabrication for regulated and research-driven applications, including sanitary stainless steel systems, complex alloys, and specialized industrial assemblies.
Precision aerospace welding, prototyping, specialty-alloy fabrication, and custom assemblies for advanced flight, space technology, testing, and research applications.
Fabrication, repair, and modification of hygienic stainless steel piping, process systems, and equipment for food, beverage, pharmaceutical, biotechnology, and water treatment applications.
Repeatable production welding and contract manufacturing with automation, process validation, fixture design, and advanced welding processes for scalable fabrication programs.
Alloy Metalworks combines qualified welding, advanced materials knowledge, and engineering collaboration to produce reliable assemblies for technical customers. Chicago-area organizations evaluating complex fabrication can draw on capabilities spanning specialty alloys, sanitary systems, prototypes, small-batch work, and production programs. Controlled processes, documentation, and traceability help reduce rework risk while supporting fit-for-purpose results across demanding applications.
See how engineering-led fabrication supports aerospace, energy, research, and advanced manufacturing applications.
"Great guy with spectacular skills! Chris was able to get the job done better than any other welder I’ve seen in town. He took my requests into careful consideration when working with me and did a really impressive job! I absolutely recommend Alloy Metalworks to anyone who is looking for..."
"Great metal work, familiar with drilling equipment and repairs. Had them build a new rod wiper box and miscellaneous repair work for a hollow stem auger drive head. They picked up and returned the items repaired at our shop. Some stand out qualities include: timely turnaround, reasonable cost, and professionalism...."
"Huge talent and wonderful professionalism! Perfect shop for big or small jobs. High quality and super fast turnaround."
"Everyone at Alloy Metalworks have been nothing but amazing to work with! They have welded fuel cells, transmissions, exhausts, charge pipes, intercoolers, and everything else we bring them. Not only will they take on aluminum and stainless but also titanium projects. Will definitely be back many more times! Don’t think..."
"Great guy with spectacular skills! Chris was able to get the job done better than any other welder I’ve seen in town. He took my requests into careful consideration when working with me and did a really impressive job! I absolutely recommend Alloy Metalworks to anyone who is looking for..."
"Great metal work, familiar with drilling equipment and repairs. Had them build a new rod wiper box and miscellaneous repair work for a hollow stem auger drive head. They picked up and returned the items repaired at our shop. Some stand out qualities include: timely turnaround, reasonable cost, and professionalism...."
"Huge talent and wonderful professionalism! Perfect shop for big or small jobs. High quality and super fast turnaround."
"Everyone at Alloy Metalworks have been nothing but amazing to work with! They have welded fuel cells, transmissions, exhausts, charge pipes, intercoolers, and everything else we bring them. Not only will they take on aluminum and stainless but also titanium projects. Will definitely be back many more times! Don’t think..."
"Great guy with spectacular skills! Chris was able to get the job done better than any other welder I’ve seen in town. He took my requests into careful consideration when working with me and did a really impressive job! I absolutely recommend Alloy Metalworks to anyone who is looking for..."
"Great metal work, familiar with drilling equipment and repairs. Had them build a new rod wiper box and miscellaneous repair work for a hollow stem auger drive head. They picked up and returned the items repaired at our shop. Some stand out qualities include: timely turnaround, reasonable cost, and professionalism...."
"Huge talent and wonderful professionalism! Perfect shop for big or small jobs. High quality and super fast turnaround."
"Everyone at Alloy Metalworks have been nothing but amazing to work with! They have welded fuel cells, transmissions, exhausts, charge pipes, intercoolers, and everything else we bring them. Not only will they take on aluminum and stainless but also titanium projects. Will definitely be back many more times! Don’t think..."
Technical depth, controlled processes, and engineering collaboration support demanding fabrication requirements.
Certified welding capabilities cover aluminum, stainless steel, titanium, nickel-based alloys, and other exotic materials.
ISO 9001-controlled processes support documentation integrity, quality assurance, and inspection-ready fabrication results.
Collaborative support helps Chicago-area project teams move designs from concepts toward reliable, qualified built parts.
Capabilities span prototypes, research equipment, sanitary systems, production programs, and advanced manufacturing assemblies.
Engineering-minded fabricators support complex projects from concept through completion.
Technical Director, Managing Partner
Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.
Business Director, Managing Partner
Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.
Fabrication Lead
Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.
Sales Engineer
Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.
Welding cost depends on the material, joint design, part condition, required process, preparation, documentation, and inspection needs. Specialty materials such as titanium, aluminum, stainless steel, and nickel-based alloys may require additional controls or engineered procedures. Alloy Metalworks reviews the project requirements before developing a scope, so customers can receive a considered quote rather than a generic hourly assumption.
Share your drawings, materials, and requirements with the Alloy Metalworks team.
Qualified welding procedures for applicable pressure and technical fabrication work.
Flight-critical aerospace welding certification for applicable hardware.
Quality management system supporting controlled, traceable fabrication.
Share your project details, material requirements, and technical goals for a considered fabrication response.
For immediate assistance, feel free to give us a direct call at +1 720-675-7105.
For immediate assistance, feel free to give us a direct call at +1 720-675-7105.