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5 (31 Reviews)

Custom Tool Manufacturing and Tooling

Alloy Metalworks provides custom tool manufacturing and tooling for engineers, manufacturers, research teams, and technology startups. From specialized fixtures and experimental assemblies to production-ready tooling, our team combines engineering collaboration, advanced materials expertise, qualified welding, and controlled fabrication processes. Colorado customers receive fit-for-purpose solutions designed to support reliable development, validation, and demanding technical applications.

Technician fabricating a custom metal tool in a precision welding shop

Our Custom Tooling Services

Custom tooling support spanning prototypes, specialized assemblies, engineering collaboration, advanced materials, and repeatable production fabrication.

Prototype Tooling

Develop custom tools, fixtures, and experimental assemblies for early-stage product development, research laboratories, technology startups, and specialized fabrication needs.

Engineering Support

Collaborate on joint design, weld procedures, distortion control, process validation, automation, and fabrication efficiencies before parts move into production.

Advanced Materials Tooling

Fabricate specialized tools and components from high-performance metals and specialty alloys while managing material preparation, handling, and welding requirements.

Production Fixtures

Support repeatable production programs with fixture design, process validation, automated welding, and controlled fabrication for accuracy and reduced variability.

Aerospace Tooling

Build custom assemblies and prototype tooling for aerospace, space technology, testing, research, and advanced flight applications requiring qualified fabrication.

Research Tooling

Create specialized research equipment, custom assemblies, and technical tools for laboratories and organizations developing demanding energy and manufacturing technologies.

Engineering-Led Tooling

Tooling Built Around Technical Requirements

Custom tooling must support the way a part is designed, built, inspected, and used. Alloy Metalworks works with engineers and manufacturers to translate concepts into reliable tools, fixtures, assemblies, and experimental hardware. Our capabilities span prototyping, small-batch fabrication, advanced materials, automation, and production support, with documentation and controlled processes suited to demanding technical applications across Colorado and beyond.

Custom welded tooling fixture beside technical drawings in a fabrication workspace
Built For Complex Work

Tooling That Moves Innovation Forward

See how engineering-driven fabrication supports prototypes, research equipment, aerospace hardware, energy systems, and production programs.

"Chris and Cynta are fantastic to work with and do high quality work. They've done (and continue to do) a wide range of work for us, and they're especially noteworthy for:<br>> excellent welding ability on Inconel and Stainless Steel<br>> machining of Inconel and Stainless Steel<br>> welding of pipe, fittings, and..."

Madison Kelley
Madison Kelley

"Huge talent and wonderful professionalism! Perfect shop for big or small jobs. High quality and super fast turnaround."

Kindra Thacker
Kindra Thacker
The Alloy Difference

Why Choose Alloy Metalworks?

Technical collaboration and controlled fabrication help turn complex tooling requirements into dependable built solutions.

Engineering Awareness

Collaborative technical input helps move concepts toward reliable, efficient, and qualified built parts.

Qualified Processes

ASME and AWS code experience supports tooling for demanding aerospace, research, energy, and manufacturing applications.

Controlled Quality

ISO 9001-controlled processes support documentation integrity, traceability, and inspection-ready fabrication for Colorado projects.

Flexible Capability

From prototypes and small batches to production programs, capabilities adapt to complex technical requirements.

Meet The Alloy Metalworks Team

A Colorado-founded team connecting engineering insight with precision fabrication.

Portrait of Chris Gavitt, Technical Director and Managing Partner at Alloy Metalworks

Chris Gavitt

Technical Director, Managing Partner

Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.

Portrait of Cynta Hritz, Business Director and Managing Partner at Alloy Metalworks

Cynta Hritz

Business Director, Managing Partner

Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.

Portrait of Randy Zavala, Fabrication Lead at Alloy Metalworks

Randy Zavala

Fabrication Lead

Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.

Portrait of Richard J Morrow, Sales Engineer at Alloy Metalworks

Richard J Morrow

Sales Engineer

Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.

Frequently Asked Questions

What does "tool manufacturing" mean?

Tool manufacturing is the design and fabrication of specialized tools, fixtures, assemblies, or equipment used to make, test, support, position, or inspect other products. The work may involve engineering collaboration, material selection, welding, machining or fabrication considerations, process validation, and documentation. Alloy Metalworks supports custom tooling for prototypes, research, aerospace, energy, advanced manufacturing, and production applications.

What are custom tools?

What types of custom tooling does Alloy Metalworks manufacture?

Can you help develop a tool from an early concept?

What materials can be used for custom tooling?

Can custom tooling support prototypes and small-batch production?

Can tooling be fabricated for regulated or technical industries?

What information should I provide for a tooling project?

Have More Tooling Questions?

Share your requirements with our engineering-aware fabrication team.

Custom Tooling Across Colorado

Alloy Metalworks supports Colorado customers with technical tooling, fabrication, and engineering collaboration.

Colorado

Service Area

5-Star Rated

Customer Rating

Shop And Project Support

Availability

Need Custom Tooling In Colorado?

Discuss your design, materials, documentation, and fabrication requirements.

Certified & Controlled

Awards and Recognition

ISO 9001 quality management certification

ISO 9001 QMS

Controlled quality processes supporting documentation and traceability.

ASME Section IX certified welding capability

ASME Section IX

Qualified welding procedures for demanding technical applications.

AWS D17.1 Class A aerospace welding certification

AWS D17.1 Class A

Flight-critical aerospace welding qualification where applicable.

Start Your Custom Tooling Conversation

Tell us about your design, application, materials, and fabrication goals so our team can evaluate the project.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 720-675-7105.