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Custom Fab Fabrication for Complex Builds

Alloy Metalworks delivers custom fab fabrication for demanding technical applications, combining engineering-aware collaboration, qualified welding, advanced materials expertise, and controlled quality processes. From prototypes and small batches to specialized assemblies, the team helps aerospace, energy, research, and advanced manufacturing organizations move from design concepts to reliable built parts with documentation, traceability, and compliance-ready results.

Fabricator TIG welding a precision custom metal assembly in a controlled workshop

Our Custom Fab Fabrication Services

Specialized welding, fabrication, engineering support, prototyping, and production capabilities for demanding technical applications.

Precision Technical Fabrication

Precision welding and fabrication for regulated, research-driven, and high-performance applications requiring specialized materials, reliable assemblies, and controlled quality processes.

Engineering-Specific Support

Collaborative design input, weld procedure development, distortion control, process validation, joint design support, and automation solutions help reduce rework and downstream fabrication risks.

Prototype Small Batches

Early-stage product development support for engineers, research teams, and technology startups, including custom fixtures, experimental assemblies, research equipment, and small-batch production.

Exotic Alloy Welding

Code-compliant TIG and laser welding for nickel-based alloys, stainless steel, aluminum, titanium, and other specialty materials with documentation and traceability.

Energy Systems Fabrication

Custom components and welded assemblies for energy generation, storage, experimental technologies, industrial process systems, and other specialized energy applications.

Production Contract Manufacturing

Repeatable production welding and contract manufacturing supported by automation, fixture design, process validation, and controlled quality systems for scalable fabrication programs.

Engineering-Aware Fabrication

Build Complex Designs With Confidence

Custom fab fabrication connects practical engineering insight with qualified welding and advanced materials capability. Alloy Metalworks supports projects from early concepts through built parts, whether the need involves a prototype, specialized assembly, sanitary system, or repeatable production program. Controlled processes, documentation, and traceability help technical teams pursue fit-for-purpose results while reducing avoidable delays, bottlenecks, and rework.

Technician inspecting a custom welded metal assembly
Trusted Technical Partner

Fabrication Success Stories

See how engineering-driven fabrication supports aerospace, energy, research, and advanced manufacturing applications.

"We have known and worked with Chris for quite some time. Chris recently built us a custom aluminum rack to support and transport a very valuable piece of testing equipment. He built it exactly to specifications, and offered opinions on improvements that we hadn’t thought of. It works exactly as..."

Taliah Mapes
Taliah Mapes
The Alloy Difference

Why Choose Alloy Metalworks?

Technical depth, controlled processes, and collaborative problem-solving for complex fabrication requirements.

Qualified Welding

Welding expertise spans ASME Section IX and multiple AWS codes for specialized technical applications.

Traceable Quality

ISO 9001-controlled processes support documentation integrity, traceability, and inspection-ready fabrication.

Engineering Collaboration

Design input and process development help Colorado technical organizations reduce rework and fabrication risk.

Advanced Materials

Experience with titanium, aluminum, stainless steel, and high-performance alloys supports demanding builds.

Meet The Alloy Metalworks Team

Experienced technical and business leaders turn complex concepts into reliable fabricated parts.

Portrait of Chris Gavitt, Technical Director and Managing Partner at Alloy Metalworks

Chris Gavitt

Technical Director, Managing Partner

Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.

Portrait of Cynta Hritz, Business Director and Managing Partner at Alloy Metalworks

Cynta Hritz

Business Director, Managing Partner

Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.

Portrait of Randy Zavala, Fabrication Lead at Alloy Metalworks

Randy Zavala

Fabrication Lead

Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.

Portrait of Richard J Morrow, Sales Engineer at Alloy Metalworks

Richard J Morrow

Sales Engineer

Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.

Frequently Asked Questions

What is custom fab fabrication?

Custom fab fabrication is the design and construction of specialized metal parts, assemblies, tools, fixtures, or systems for a particular application. It can include material preparation, welding, forming, engineering collaboration, prototyping, documentation, and production support. Alloy Metalworks works with technical organizations that need fit-for-purpose fabrication rather than standardized, off-the-shelf components.

What materials can Alloy Metalworks weld and fabricate?

Can you support prototypes and small-batch production?

Do you provide engineering support during fabrication?

Can you fabricate to welding codes and regulated requirements?

Do you offer documentation and traceability?

What industries do you serve?

How do I begin a custom fabrication project?

Have Questions About Your Fabrication Needs?

Talk with the Alloy Metalworks team about your design, materials, and quality requirements.

Certified & Controlled

Awards and Recognition

ISO 9001 QMS certification badge

ISO 9001 QMS

Quality management system supporting controlled fabrication processes

FAA Certified Repair Station credential

FAA Certified Repair Station

FAA credential supporting qualified aviation repair operations

AWS D17.1 Class A welding qualification

AWS D17.1 Class A

Flight-critical aerospace welding qualification

Start Your Custom Fabrication Conversation

Share your project requirements and connect with a team experienced in complex welding and advanced materials.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 720-675-7105.