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5 (31 Reviews)

Custom Welding and Fabrication

Alloy Metalworks delivers custom welding and fabrication for aerospace, energy, advanced manufacturing, research, sanitary systems, and other demanding applications. From prototype assemblies to production programs, our Colorado-based team combines engineering awareness, specialty-alloy expertise, qualified welding, and controlled quality processes to help customers build reliable, inspection-ready parts while reducing downstream rework and fabrication risk.

Welder fabricating a precision metal assembly in a controlled shop

Our Custom Welding Services

Specialized welding, fabrication, engineering, prototyping, and production support for demanding technical applications.

Specialty Alloy Welding

Precision welding for aluminum, titanium, stainless steel, nickel-based alloys, and other exotic materials requiring controlled handling and qualified processes.

Prototype Fabrication

Early-stage product development, custom tools, fixtures, experimental assemblies, and small-batch fabrication for engineers, research teams, and technology startups.

Engineering Support

Collaborative weld-joint design, procedure development, distortion control, process validation, automation planning, and production optimization before fabrication begins.

Sanitary Systems

Fabrication, repair, modification, and field welding for sanitary stainless steel piping and hygienic process equipment used in regulated environments.

Aerospace Fabrication

Precision aerospace welding, specialty-alloy fabrication, prototyping, and custom assemblies for flight, space technology, testing, and research applications.

Production Manufacturing

Repeatable welding programs and contract manufacturing supported by automation, fixture design, process validation, and ISO 9001-controlled processes.

Engineering-Led Fabrication

Build Reliable Parts With Technical Confidence

Custom welding is more than joining metal. Alloy Metalworks collaborates with engineers, manufacturers, research organizations, and technical teams to select appropriate processes, manage material-specific risks, and produce reliable built parts. Our Colorado-based operation supports prototypes, small batches, specialized assemblies, sanitary systems, and production programs through documented, controlled fabrication suited to demanding applications.

Technician inspecting a custom welded assembly
Trusted Technical Collaboration

Selected Project Partners

Alloy Metalworks supports organizations including TDA Research, NREL, Fortius Metals, Utility Global, and Holidaily Brewery.

"Very please with the work. He was responsive, fast, and reasonably priced which is what we needed in a mobile welder. Will continue to use Alloy Metalworks for our business."

Daniel Hosler
Daniel Hosler

"Cynta and Chris were a pleasure to work with, communicated clearly and in a timely manner. The work provided exceeded our quality expectations, and they have been added to our pressure program as an approved and preferred vendor. The part they produced for us was fabricated out of Alloy 800..."

Tim Dunning
The Alloy Metalworks Difference

Why Choose Alloy Metalworks?

Technical depth, controlled processes, and collaborative problem-solving support demanding fabrication work.

Qualified Welding

Welding capabilities align with ASME and AWS requirements for demanding technical and regulated applications.

Traceable Quality

ISO 9001-controlled processes support documentation integrity, traceability, and inspection-ready fabrication.

Engineering Awareness

Collaborative technical input helps Colorado customers reduce rework, bottlenecks, and downstream fabrication delays.

Specialty Materials

Experience with titanium, aluminum, stainless steel, nickel-based alloys, and other high-performance materials.

Meet The Alloy Metalworks Team

Experienced leaders and fabricators turn complex concepts into reliable built parts.

Portrait of Chris Gavitt, Technical Director and Managing Partner at Alloy Metalworks

Chris Gavitt

Technical Director, Managing Partner

Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.

Portrait of Cynta Hritz, Business Director and Managing Partner at Alloy Metalworks

Cynta Hritz

Business Director, Managing Partner

Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.

Portrait of Randy Zavala, Fabrication Lead at Alloy Metalworks

Randy Zavala

Fabrication Lead

Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.

Portrait of Richard J Morrow, Sales Engineer at Alloy Metalworks

Richard J Morrow

Sales Engineer

Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.

Frequently Asked Questions

What is custom fabrication welding?

Custom fabrication welding combines welding, material preparation, forming, assembly, and related fabrication work to create parts or systems for a specific design. Alloy Metalworks supports prototypes, specialty assemblies, sanitary systems, aerospace components, energy equipment, and production programs. The work may include engineering collaboration, weld procedure development, process validation, documentation, and traceability depending on the project’s requirements.

How much does custom welding cost?

What materials can Alloy Metalworks weld?

Can you help with prototypes and small batches?

What welding standards and certifications do you support?

Do you provide engineering support before fabrication?

Can you fabricate sanitary stainless steel systems?

Do you support production welding and contract manufacturing?

Have More Fabrication Questions?

Share your drawings and requirements with our technical team.

Serving Customers Across Colorado

Alloy Metalworks supports Colorado’s aerospace, energy, research, manufacturing, and technical industrial communities.

Colorado

Service Area

ISO 9001 QMS

Quality System

5-Star Rated

Customer Rating

Need Custom Fabrication In Colorado?

Discuss your application, materials, drawings, and quality requirements with Alloy Metalworks.

Certified & Controlled

Awards and Recognition

ISO 9001 QMS certification mark

ISO 9001 QMS

Quality management system supporting controlled fabrication processes.

ASME Section IX certification mark

ASME Section IX

Qualified welding procedures for applicable technical fabrication work.

AWS D17.1 Class A certification mark

AWS D17.1 Class A

Flight-critical aerospace welding qualification support.

Start Your Custom Fabrication Project

Tell us about your application, materials, drawings, quantity, and required standards so our team can assess the work.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 720-675-7105.