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5 (31 Reviews)

Custom Metal Fabrication and Welding

Alloy Metalworks delivers custom metal fabrication and precision welding for demanding aerospace, energy, research, advanced manufacturing, and industrial applications. From prototypes and small batches to complex assemblies, our Colorado-based team combines engineering awareness, qualified welding, specialty-alloy expertise, and controlled quality processes to help transform challenging designs into reliable, inspection-ready parts and systems.

Welder fabricating a precision metal assembly in a controlled workshop

Our Custom Fabrication Services

Specialized welding, fabrication, engineering support, prototyping, and production capabilities for demanding technical applications.

Specialty Alloy Welding

Precision TIG, MIG, laser, and code-compliant welding for aluminum, titanium, stainless steel, nickel-based alloys, and other exotic materials requiring controlled fabrication.

Prototype Fabrication

Custom tools, fixtures, experimental assemblies, and small-batch parts for engineers, research teams, technology startups, and product development programs.

Engineering Support

Design collaboration, weld procedure development, joint design, distortion control, process validation, and automation support help move concepts toward reliable built parts.

Technical Industry Fabrication

Precision welded solutions for advanced manufacturing, research, food and beverage, pharmaceutical, biotechnology, water treatment, and chemical processing applications.

Aerospace Fabrication

Aerospace welding, specialty-alloy fabrication, prototyping, and custom assemblies for aerospace, space technology, testing, research, and advanced flight applications.

Production Manufacturing

Repeatable production welding and contract manufacturing supported by automation, fixture design, process validation, and ISO 9001-controlled fabrication processes.

Engineering-Led Fabrication

Build Complex Parts With Confidence

Custom fabrication requires more than joining metal. Alloy Metalworks combines material-specific expertise, qualified welding, engineering collaboration, and controlled documentation to support parts and assemblies that must perform reliably. Our Colorado team works across prototypes, small batches, production programs, sanitary systems, aerospace hardware, and advanced energy equipment while helping reduce rework and downstream fabrication risks.

Technician inspecting a precision welded metal component
Built For Demanding Work

Selected Applications

Supporting aerospace, energy, research, advanced manufacturing, and regulated technical applications with documented fabrication expertise.

"Had a Truck Snow plow frame that needed repair. Chris did a really great job with overhead welding in tight spots. Responsive for a quote, honest, and knowledgeable."

High plains excavations
High plains excavations

"I had a great experience with Alloy Metalworks on a recent project. Cynta was very accommodating and patient on our project that required a lot of back-and-forth, changing plans, changing timelines, etc. I will definitely work with them again if I have another metalworking need."

Katie Kusold
Katie Kusold
The Alloy Difference

Why Choose Alloy Metalworks?

Technical depth, controlled processes, and collaborative problem-solving for complex fabrication requirements.

Qualified Welding

Welding processes align with applicable ASME and AWS requirements for demanding technical applications.

Traceable Quality

ISO 9001-controlled processes support documentation integrity, traceability, and inspection-ready fabrication.

Material Expertise

Experience spans titanium, aluminum, stainless steel, nickel-based alloys, and other specialty materials.

Engineering Partnership

Collaborative support helps customers address design, joint, process, and production challenges early.

Meet The Alloy Team

A technically focused team connecting engineering, fabrication, quality, and project execution.

Portrait of Chris Gavitt, Technical Director and Managing Partner at Alloy Metalworks

Chris Gavitt

Technical Director, Managing Partner

Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.

Portrait of Cynta Hritz, Business Director and Managing Partner at Alloy Metalworks

Cynta Hritz

Business Director, Managing Partner

Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.

Portrait of Randy Zavala, Fabrication Lead at Alloy Metalworks

Randy Zavala

Fabrication Lead

Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.

Portrait of Richard J Morrow, Sales Engineer at Alloy Metalworks

Richard J Morrow

Sales Engineer

Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.

Frequently Asked Questions

What is the definition of custom fabrication welding?

Custom fabrication welding is the process of designing, preparing, joining, and finishing metal parts to create a specific component, assembly, tool, system, or prototype. Unlike standard production work, custom fabrication is adapted to the customer’s materials, geometry, performance requirements, and applicable codes. It may include engineering collaboration, joint design, specialty-alloy handling, welding procedure development, inspection documentation, and controlled production processes.

What materials can Alloy Metalworks weld?

What types of custom fabrication projects do you support?

Can you help develop a weld procedure or improve a design?

Do you fabricate prototypes and small batches?

Do you provide sanitary stainless steel welding?

Can you support regulated or inspection-ready fabrication?

How do I begin a custom fabrication project?

Have A Complex Fabrication Question?

Share your requirements with Alloy Metalworks for a technically informed conversation.

Certified & Controlled

Awards and Recognition

ASME Section IX certification indicator

ASME Section IX

Qualified welding procedures for applicable pressure and technical fabrication work.

AWS D17.1 Class A certification indicator

AWS D17.1 Class A

Flight-critical aerospace welding qualification where applicable.

ISO 9001 quality management certification indicator

ISO 9001 QMS

Controlled quality management processes supporting traceability and documentation.

Ready To Discuss Your Fabrication Needs?

Send your project details and connect with the Alloy Metalworks team about a practical fabrication path.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 720-675-7105.