Aerospace Aluminum Welding
Qualified aluminum TIG welding for aerospace, space technology, testing, research, and advanced flight applications requiring precision fabrication and documented processes.
Alloy Metalworks provides precision TIG welding for aluminum components, assemblies, prototypes, and production work. Our engineering-aware team supports demanding aerospace, structural, automotive, marine, research, energy, and advanced manufacturing applications. With qualified processes, controlled fabrication, and documentation-focused quality systems, we help customers achieve durable, inspection-ready welds that respect aluminum’s lightweight properties and specialized performance requirements.
Specialized aluminum welding for aerospace, structural, prototype, production, and technically demanding fabrication applications.
Qualified aluminum TIG welding for aerospace, space technology, testing, research, and advanced flight applications requiring precision fabrication and documented processes.
Aluminum welding for structural components and assemblies, supported by AWS D1.2 structural aluminum welding requirements and careful material preparation.
Custom aluminum prototypes, tools, fixtures, and experimental assemblies for engineers, research teams, startups, and technical product development.
Repeatable aluminum TIG welding for small-batch fabrication, combining process control, fixture support, and practical collaboration on specialized assemblies.
Engineering-aware assistance with joint design, weld procedure development, distortion control, process validation, and production optimization for aluminum parts.
Traceable aluminum welding and fabrication for regulated applications, with documentation integrity and controlled processes supporting review and qualification needs.
Aluminum requires careful preparation, heat management, and process control to protect joint integrity and finished-part performance. Alloy Metalworks provides TIG welding for all grades and series of aluminum, supporting aerospace, structural, automotive, marine, and research applications. From early prototypes to production assemblies, our team combines technical collaboration with controlled fabrication and standards-driven quality practices.
Explore fabrication support for aerospace, energy, research, and advanced manufacturing projects.
"Chris and Alloy Metalworks have been a great and reliable resource for to the Terracon Environmental group. They have been able to help us maintain our equipment and quickly repair any equipment to a higher quality than other professionals we have worked with."
"You guys were there for us when we hit a pretty big snag. You jumped on the project and made some major modifications to our reactors, making them whole again. They’re working perfectly and you bailed us out of a deep hole. You completed the work early and well within..."
"Chris is just awesome. I had a small project that he did for me right away. Really professional and great rates. Highly recommend Alloy Metalworks."
"Chris and Cynta are fantastic to work with and do high quality work. They've done (and continue to do) a wide range of work for us, and they're especially noteworthy for excellent welding ability on Inconel and Stainless Steel, machining of Inconel and Stainless Steel, welding of pipe, fittings, and..."
"I had a great experience with Alloy Metalworks on a recent project. Cynta was very accommodating and patient on our project that required a lot of back-and-forth, changing plans, changing timelines, etc. I will definitely work with them again if I have another metalworking need."
"My company has used Chris at Alloy Metalworks several times this year and have had great experiences so far. High quality spec welding work, completed on schedule."
"Chris and Alloy Metalworks have been a great and reliable resource for to the Terracon Environmental group. They have been able to help us maintain our equipment and quickly repair any equipment to a higher quality than other professionals we have worked with."
"You guys were there for us when we hit a pretty big snag. You jumped on the project and made some major modifications to our reactors, making them whole again. They’re working perfectly and you bailed us out of a deep hole. You completed the work early and well within..."
"Chris is just awesome. I had a small project that he did for me right away. Really professional and great rates. Highly recommend Alloy Metalworks."
"Chris and Cynta are fantastic to work with and do high quality work. They've done (and continue to do) a wide range of work for us, and they're especially noteworthy for excellent welding ability on Inconel and Stainless Steel, machining of Inconel and Stainless Steel, welding of pipe, fittings, and..."
"I had a great experience with Alloy Metalworks on a recent project. Cynta was very accommodating and patient on our project that required a lot of back-and-forth, changing plans, changing timelines, etc. I will definitely work with them again if I have another metalworking need."
"My company has used Chris at Alloy Metalworks several times this year and have had great experiences so far. High quality spec welding work, completed on schedule."
"Chris and Alloy Metalworks have been a great and reliable resource for to the Terracon Environmental group. They have been able to help us maintain our equipment and quickly repair any equipment to a higher quality than other professionals we have worked with."
"You guys were there for us when we hit a pretty big snag. You jumped on the project and made some major modifications to our reactors, making them whole again. They’re working perfectly and you bailed us out of a deep hole. You completed the work early and well within..."
"Chris is just awesome. I had a small project that he did for me right away. Really professional and great rates. Highly recommend Alloy Metalworks."
"Chris and Cynta are fantastic to work with and do high quality work. They've done (and continue to do) a wide range of work for us, and they're especially noteworthy for excellent welding ability on Inconel and Stainless Steel, machining of Inconel and Stainless Steel, welding of pipe, fittings, and..."
"I had a great experience with Alloy Metalworks on a recent project. Cynta was very accommodating and patient on our project that required a lot of back-and-forth, changing plans, changing timelines, etc. I will definitely work with them again if I have another metalworking need."
"My company has used Chris at Alloy Metalworks several times this year and have had great experiences so far. High quality spec welding work, completed on schedule."
Technical collaboration and controlled fabrication for aluminum projects where performance and documentation matter.
Welding capabilities align with AWS D1.2 and AWS D17.1 requirements for demanding aluminum applications.
Collaborative support helps connect design concepts, weld joints, process controls, and built parts.
ISO 9001-controlled processes support documentation integrity, traceability, and inspection-ready fabrication.
A Colorado-founded team supports local technical industries and customers across demanding fabrication applications.
Engineering-minded fabricators supporting complex technical work.
Technical Director, Managing Partner
Chris Gavitt is the Technical Director and Managing Partner of Alloy Metalworks, bringing deep expertise in precision welding and advanced materials fabrication. He holds a BS in Environmental Engineering from the University of Vermont and multiple certifications including AWS D18.1, AWS D17.1, AWS D1.2, AWS D1.1, and ASME Section IX. After beginning his career building skyscrapers in New York City following his 2012 graduation, Chris founded Alloy Metalworks in Colorado in 2020. He leads technical collaboration, precision welding operations, and detailed problem-solving for complex projects across aerospace, energy, and advanced manufacturing sectors. Chris's engineering background and hands-on fabrication expertise enable him to bridge design concepts with built reality, ensuring inspection-ready results for Colorado's most demanding technical applications.
Business Director, Managing Partner
Cynta Hritz serves as Business Director and Managing Partner at Alloy Metalworks, overseeing strategic operations and organizational excellence. She holds a BS in Strategic Communication and Advertising from the University of Colorado Boulder and an MS in Management and Organization with an emphasis in Business Strategy from the University of Colorado Denver. Cynta officially joined Alloy Metalworks in 2023 after completing her master's degree, though she had been involved in the company's evolution from its garage-based beginnings. She manages HR, purchasing, 3D drafting, project management, compliance systems, and daily business operations. Her strategic approach ensures the company maintains ISO 9001 quality standards while supporting rapid development cycles and complex technical requirements for clients across Colorado and beyond.
Fabrication Lead
Randy Zavala is the Fabrication Lead at Alloy Metalworks, bringing over 20 years of hands-on experience in high-end precision fabrication to every project. His expertise encompasses complex geometric builds, precision sheet metal work, finishing and polishing, and advanced welding techniques. Randy holds certifications in AWS D18.1 sanitary welding, AWS D1.2 structural aluminum, AWS D1.1 structural welding, and ASME Section IX, demonstrating his mastery across multiple welding codes. He has contributed to sophisticated projects including Incoloy chemical reactor systems and aerospace ground support structures. Randy's meticulous approach and deep technical knowledge ensure that every fabrication meets the exacting standards required by Colorado's aerospace, energy, and research organizations.
Sales Engineer
Richard J Morrow serves as Sales Engineer at Alloy Metalworks, leveraging his unique combination of technical and business expertise to connect manufacturing organizations with valuable partnerships. He holds a BA in Physics from St. Mary's College and an MBA from St. Thomas College, providing him with both scientific understanding and business acumen. With extensive experience in Advanced Manufacturing, Richard excels at understanding complex technical requirements and translating them into actionable project plans. He serves as the critical connector between Alloy Metalworks' engineering-driven fabrication capabilities and Colorado's aerospace, energy, research, and advanced manufacturing communities. Richard's collaborative approach ensures clients receive tailored solutions that meet their precise specifications and compliance requirements.
The “rule of 33” is an informal TIG welding guideline often associated with setting up aluminum welding parameters: approximately 33 amps per millimeter of material thickness, with adjustments for joint design, alloy, fit-up, position, and heat dissipation. It is not a universal specification or substitute for a qualified procedure. Actual settings should be developed and validated for the specific aluminum application.
Talk with Alloy Metalworks about your specifications, materials, and fabrication goals.
Flight-critical aerospace welding qualification
Structural aluminum welding code certification
Controlled quality management system processes
Share your drawings, materials, and application details to start a focused technical conversation.
For immediate assistance, feel free to give us a direct call at +1 720-675-7105.
For immediate assistance, feel free to give us a direct call at +1 720-675-7105.